ABB機器人操作手冊 IRC5 故障排除
ABB機器人操作手冊 IRC5 故障排除 目錄
手冊概述 ............................................................................................................................................. 7
1 安全 11
1.1 手冊中的安全信號 .............................................................................................. 11
1.2 產品標簽上的安全符號 ........................................................................................ 13
1.3 故障排除期間的安全性 ........................................................................................ 19
1.4 適用安全標準 .................................................................................................... 20
1.5 安全工具 .......................................................................................................... 22
1.6 安全故障排除 .................................................................................................... 23
1.6.1 危險 — 沒有軸制動閘的機器人可能產生致命危險！ .......................................... 23
1.6.2 危險 — Drive Module 內帶電！ ................................................................... 24
1.6.3 警告 － 該單元易受靜電影響！ .................................................................... 26
1.6.4 注意 — 熱部件可能會造成灼傷！ ................................................................. 28
2 故障排除簡介 29
2.1 故障排除概述 .................................................................................................... 29
2.2 標準工具包 ....................................................................................................... 31
2.3 故障排除提示與竅門 ........................................................................................... 32
2.3.1 故障排除策略 .......................................................................................... 32
2.3.2 系統地工作 ............................................................................................. 33
2.3.3 保持跟蹤歷史記錄 .................................................................................... 34
2.4 提交錯誤報告 .................................................................................................... 35
3 按故障癥狀進行故障排除 37
3.1 啟動故障 .......................................................................................................... 37
3.2 控制器沒有響應 ................................................................................................. 38
3.3 控制器性能不佳 ................................................................................................. 39
3.4 控制器的所有 LED 全滅 ....................................................................................... 40
3.5 維修插座中無電壓 .............................................................................................. 42
3.6 FlexPendant 啟動問題 ........................................................................................ 44
3.7 FlexPendant 與控制器之間的連接問題 .................................................................... 45
3.8 FlexPendant 的偶發事件消息 ............................................................................... 46
3.9 機器人微動問題 ................................................................................................. 47
3.10 更新固件故障 .................................................................................................... 48
3.11 不一致的路徑精確性 ........................................................................................... 49
3.12 油漬沾污電機和齒輪箱 ........................................................................................ 50
3.13 機械噪音 .......................................................................................................... 51
3.14 關機時操縱器崩潰 .............................................................................................. 52
3.15 機器人制動閘釋放問題 ........................................................................................ 53
3.16 間歇性錯誤 ....................................................................................................... 55
3.17 引導應用程序的強制啟動 ..................................................................................... 56
4 按單元進行故障排除 57
4.1 控制器故障排除 LED ........................................................................................... 57
4.2 對 FlexPendant 進行故障排除 ............................................................................... 58
4.3 通信故障排除 .................................................................................................... 59
4.4 現場總線和 I/O 單元故障排除 ................................................................................ 60
4.5 計算機單元故障排除 ........................................................................................... 61
4.6 面板故障排除 .................................................................................................... 63
4.7 驅動系統故障排除 .............................................................................................. 65
4.8 軸計算機故障排除 .............................................................................................. 67
4.9 系統電源故障排除 .............................................................................................. 69
4.10 配電板故障排除 ................................................................................................. 74
4.11 接觸器接口板故障排除 ........................................................................................ 78
4.12 客戶 I/O 電源故障排除 ......................................................................................... 80
ABB機器人操作手冊 IRC5 故障排除 目錄
5 按事件日志進行故障排除 83
5.1 事件日志消息 .................................................................................................... 83
5.2 如何讀取 RAPID 事件日志消息 .............................................................................. 84
5.3 1 xxxx ............................................................................................................. 85
5.4 2 xxxx ............................................................................................................. 110
5.5 3 xxxx ............................................................................................................. 154
5.6 4 xxxx ............................................................................................................. 200
5.7 5 xxxx ............................................................................................................. 306
5.8 7 xxxx ............................................................................................................. 341
5.9 9 xxxx ............................................................................................................. 371
5.10 11 xxxx ............................................................................................................ 410
5.11 12 xxxx ............................................................................................................ 484
5.12 13 xxxx ............................................................................................................ 487
5.13 15 xxxx ............................................................................................................ 525
5.14 17 xxxx ............................................................................................................ 526
6 電路圖 529
6.1 電路圖 ......................................................................................................
